Mineral Vibrating Screen

A mineral vibrating screen is a mechanical equipment used to separate and classify different sizes of minerals, ores, and other materials in the mining, aggregate, and industrial processing industries. It plays a crucial role in improving the efficiency of mineral processing by screening out unwanted particles and allowing only desired sizes to pass through. Vibrating screens use a combination of screen meshes, vibration motors, and a framework to facilitate material movement and sorting.

Types of Mineral Vibrating Screens

There are several types of mineral vibrating screens, each designed for specific applications:

  1. Circular Vibrating Screens:
    • These screens move in a circular motion, creating a vibrating effect that facilitates the separation of materials.
    • Suitable for screening large quantities of materials such as coal, gravel, sand, and various ores.
    • They are robust, durable, and can handle high capacity processing requirements.
  2. Linear Vibrating Screens:
    • These screens move in a linear motion, where the material flows along a straight line across the screen surface.
    • Ideal for fine screening applications and can efficiently handle dry or wet materials.
    • Commonly used in applications such as grading, dewatering, and removing impurities from crushed ores.

Working Principle

The working principle of a mineral vibrating screen involves the use of vibrations created by vibrating motors or eccentric shafts. These vibrations cause the material on the screen surface to move, and this movement helps in the separation of materials. The screen mesh or deck can be customized with different sizes of holes or meshes to achieve the desired screening effect. Larger particles remain on the screen surface while smaller particles pass through, making it suitable for sorting and classifying materials based on size.

Advantages of Vibrating Screens

  1. High Efficiency: Vibrating screens can handle a large volume of material quickly, making them highly efficient for industrial applications.
  2. Durability: Designed to withstand harsh conditions in mining environments, vibrating screens are built from robust materials to ensure longevity and minimal maintenance.
  3. Flexibility: Different screen media and configurations allow for a wide range of applications, accommodating various types of materials and particle sizes.
  4. Cost-Effective: By efficiently separating and classifying materials, vibrating screens reduce the need for additional processing stages, saving both time and money.
  5. Improved Product Quality: With accurate particle size separation, vibrating screens contribute to the production of high-quality minerals and aggregates, which is critical for downstream processes and end-user satisfaction.

Specifications – Technical Data

Model Size W×L
(mm)
Number
of decks
Incline
(°)
Mesh Size
(mm)
Max input size
(mm)
Oper.Speed
(RPM)
Double amplitude
(mm)
Capacity
(t/h)
Power
(kW)
S5X1545-2 1500×4500 2 18(18-25) 2-70 200 800-900 7-12 45-380 11
S5X1545-3 1500×4500 3 18(18-25) 2-70 200 800-900 7-12 45-380 15
S5X1845-2 1800×4500 2 18(18-25) 2-70 200 800-900 7-12 60-450 15
S5X1845-3 1800×4500 3 18(18-25) 2-70 200 800-900 7-12 60-450 22
S5X1860-2 1800×6000 2 18(18-25) 2-70 200 800-900 7-10 75-600 15
S5X1860-3 1800×6000 3 18(18-25) 2-70 200 800-900 7-12 75-600 30
S5X1860-4 1800×6000 4 18(18-25) 2-70 200 800-900 7-12 75-600 37
S5X2160-2 2100×6000 2 18(18-25) 2-70 200 800-900 7-12 85-700 22
S5X2160-3 2100×6000 3 18(18-25) 2-70 200 800-900 7-12 85-700 30
S5X2160-4 2100×6000 4 18(18-25) 2-70 200 800-900 7-11 85-700 37
S5X2460-2 2400×6000 2 18(18-25) 2-70 200 800-900 7-12 100-800 22
S5X2460-3 2400×6000 3 18(18-25) 2-70 200 800-900 7-11 100-800 30
S5X2460-4 2400×6000 4 18(18-25) 2-70 200 800-900 7-10 100-800 37
S5X2760-2 2700×6000 2 18(18-25) 2-70 200 800-900 7-12 120-900 30
S5X2760-3 2700×6000 3 18(18-25) 2-70 200 800-900 7-11 120-900 37
S5X3072-2 3000×7200 2 20(20-25) 2-70 200 800-900 7-11 150-1200 37
S5X3075-2T 3000×7200 2 20(20-25) 2-150 300 800-900 7-12 180-1800 22×2
S5X3075-3T 3000×7200 3 20(20-25) 2-150 300 800-900 7-12 180-1800 30×2
S5X3680-2T 3600×7500 2 21(20-25) 2-150 300 800-900 7-12 225-2250 30×2
S5X3680-3T 3600×7500 3 20(20-25) 2-150 300 800-900 7-12 225-2250 37×2

Note:
1, No standard vibrating screen with only one decks.
2, The processing amount listed in the table is based on the dry bulk density graded limestone 1.6t / m3 for a given amount of processing listed as a guide.